Dyes Used in Denim Dyeing - Texpedia, your textile encyclopedia

রবিবার, ২ সেপ্টেম্বর, ২০১২


Indigo Dyes

Background
Indigo, or indigotin, is a dyestuff originally extracted from the varieties of the indigo and woad plants. Indigo was known throughout the ancient world for its ability to color fabrics a deep blue. Egyptian artifacts suggest that indigo was employed as early as 1600 B.C. and it has been found in Africa, India, Indonesia, and China.
The dye imparts a brilliant blue hue to fabric. In the dying process, cotton and linen threads are usually soaked and dried 15-20 times. By comparison, silk threads must be died over 40 times. After dyeing, the yarn may be sun dried to deepen the color. Indigo is unique in its ability to impart surface color while only partially penetrating fibers. When yarn dyed with indigo is untwisted, it can be seen that the inner layers remain uncolored. The dye also fades to give a characteristic worn look and for this reason it is commonly used to color denim. Originally extracted from plants, today indigo is synthetically produced on an industrial scale. It is most commonly sold as either a 100% powder or as a 20% solution.
History
The name indigo comes from the Roman term indicum, which means a product of India. This is somewhat of a misnomer since the plant is grown in many areas of the world, including Asia, Java, Japan, and Central America. Another ancient term for the dye is nil from which the Arabic term for blue, al-nil, is derived. The English word aniline comes from the same source.
The dye can be extracted from several plants, but historically the indigo plant was the most commonly used because it is was more widely available. It belongs to the legume family and over three hundred species have been identified. Indigo tinctoria and I. suifruticosa are the most common. In ancient times, indigo was a precious commodity because plant leaves contain only about small amount of the dye (about 2-4%). Therefore, a large number of plants are required to produce a significant quantity of dye. Indigo plantations were founded in many parts of the world to ensure a controlled supply.
For more please see the link bellow.....

Dyes Used in Denim Dyeing - Texpedia, your textile encyclopedia

Read more...

Detergent and its classifications - Texpedia

মঙ্গলবার, ২৮ আগস্ট, ২০১২

Detergent and its classifications - Texpedia

Read more...

Soap and its Manufacturing Process - Texpedia

This is an article about soap and its manufacturing process.
Soap and its Manufacturing Process - Texpedia

Read more...

Dyeing and General Idea of Dyenign

বৃহস্পতিবার, ১৬ জুন, ২০১১

Dyeing :Dyeing is a distribution process in which the dye or pigment is distributed at least two phases or phase systems i.e; the dye/pigment bath or solution and the textile material. Dyes / pigments are generally coloring materials for dyeing operation. There are various types of dyes and pigments for the coloration of Textiles.

General Idea about dyeing: 

1. Textile Materials : Fiber, Yarns and Fabrics are the Textile raw materials for dyeing. These are the products which are dyed by a color or dye. So the first component for dyeing is the raw materials.

2. Dyes or Pigments: Dyes and pigments are one of the important object for dyeing purpose. Without it nothing can be colored and dyed. Because its the main source of color.

3. Chemicals and Auxiliaries : There are some chemicals need for dyeing operation. They are used for increasing strength, stability, performance, etc.

4. Utilities : Coloration can not be done by only with Materials and dyes, it needs some utilities too. These are the main producer of dyeing or coloring materials. Water, Gas, Electricity etc. are the main source of a production. So without the help of Utilities production cant be done.

5. Dyeing Machine : Without machine no operation can done.

6. Machine for After treatments: For better performance and better look machine of after treatments is used.

Read more...

Enzymatic Desizing Process

রবিবার, ১৫ মে, ২০১১

Enzymatic Steeping
Enzyme is one kind of bio-catalyst. Its molecular is high but different from chemical catalyst. The action of enzyme controlled by temperature, concentration, time and pH of the solution
  • Enzymes are living organism. 
  • Its is based on protein .
  • It's main function is formation of starch.
  • Soluble in water but insoluble in acid and alcohol.
Types of Enzyme : 



Enzyme
SL
Animal
Vegetable
1
Viverel
SL
Malt-extract
SL
Bacterial
2
Novofermosal
1
Dastator
1
Rapidase
3
Degomma
2
Diastace
2
Biolase
4
Pancreatic
3
Malto stage
3
Bactolase


4
Malto ferment



  • Malt Extract: Malt Extract Enzyme are obtained by extraction of freshly germinated barely..
  • Bacterial: The fermentation of Bacterial Enzyme is obtained from bacillus substituent which grows on rice and breaks down the starch into water soluble dextrose.
##  Condition of desizing of different enzyme...

SL
Enzyme
Temp
PH

Required cons.
1
Malt- Extract
55-60
6-7.5

3-20 gm/l
2
Bacterial
60-70
5.5-7.5

0.1-1 gm/l
3
Animal
50-55
6.5-7.5

1-5 gm/l

Read more...

Singeing And Desizing

 Figure :Gas Singeing

Singeing : It is an operation carried out to remove lose fiber, hairy fiber, protruding fiber from the surface of the clot.

Types Of  Singeing Maching
  1. Plate Singeing Machine.
  2. Roller Singeing Machine
  3. Gas Singeing Machine.
Features of Gas Singeing Machine
  • Both side singeing,
  • Natural gas and compressed air
  • Gas burner width and thickness adjust
  • Two or more burner
  • Speed of the Machine
  • Water Bath
Caring should be taken at the time of Singening
Flame should be effected. Fabric should be dry, Fabric component should be clean, Power failure must be checked, Electromagnetic device should be checked, Speed should be the same.


Figure: De sizing Process
De-Sizing : De-sizing is the process by which the sizing materials are removed. This is the main function of a desizing process. There are different types of sizing materials are found. They are, Stretch, PVC, Polyester Blend sizing materials, CMC etc.

Classification of De-sizing method:
Desizing
Hydroid
Oxidative
Rot step
Acid Step
Enzyme step
Bromide
Chloride
Per-oxide

Read more...

Steps in wet Processing System

There are 3 different steps in the wet processing system. They are :

  1. Pretreatment Steps
  2. Coloration Steps
  3. Finishing Steps.
1. Pretreatment Steps 
  • Singeing
  • De sizing
  • Scouring 
  • Bleaching
  • Mercerising
2. Coloration Steps: 
  • Dyeing and Printing
3.  Finishing Steps
  • Soft Finish.
  • Hard Finish.
  • Medium Hard Finish
  • Wrinkle free finish.
  • Mercerizing.
  • Water Repellent .

Read more...
Twitter Delicious Facebook Digg Stumbleupon Favorites More

 
Design by Rakib Hasan | Bloggerized by Textilebd - A complete Textile Blog